What are some common sources of error during MPI?

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The choice indicating inadequate magnetization and improper preparation of the surface is indeed a viable source of error during Magnetic Particle Inspection (MPI). When the magnetization is insufficient, the test object may not generate the necessary magnetic field to attract the magnetic particles effectively, leading to the possibility of missed defects or inadequate indication of issues present on the surface. Proper magnetization ensures that any imperfections such as cracks or inclusions can be detected by enabling the magnetic particles to cluster at the sites of these discontinuities.

Similarly, the condition of the surface is critical in MPI. If the surface is not properly prepared, perhaps due to contaminants such as dirt, oil, or corrosion, it can hinder the ability of the magnetic particles to find and accumulate at defects. Surface preparation typically involves cleaning the test material to remove any foreign substances that might obstruct the inspection process, thus adversely affecting the reliability and accuracy of the test results.

In contrast, various factors that do not directly contribute to the errors in the inspection process, such as incorrect lighting conditions or particle selection, while still important, do not have the same fundamental impact on the ability to detect flaws as magnetization and surface preparation do.

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